Ever felt like your RZR 1000 is holding back its true roar? That stock exhaust might be quiet, but it often chokes the performance you paid for. When you hit the trails, you want power, that unmistakable sound, and maybe a little less weight, right? Choosing the perfect exhaust system, however, can feel like navigating a maze. You worry about noise levels, getting the right fit, and whether the upgrade is actually worth the money.
The right exhaust does more than just sound great; it breathes life into your machine, potentially boosting horsepower and improving throttle response. But picking the wrong one leads to frustrating headaches, wasted cash, or even trail fines. This guide cuts through the confusion. We break down the best materials, the different styles—from slip-ons to full systems—and what features truly matter for your RZR 1000.
Keep reading to discover exactly how to select an exhaust that unlocks your side-by-side’s full potential and delivers that aggressive sound you crave, ensuring your next ride is your best ride yet.
Top Exhaust For Rzr 1000 Recommendations
- Includes: 1 x Muffler Exhaust Pipe 1 x Exhaust Gasket 1 x Exhaust Seal 2 x Spherical Stud 2 x Spring 6 x Bolt
- Replaces Part Number: 3610236, 1262599, 7520079, 7044274, 3610184, 7041789, 7518984
- Offer is for Replacement Ex Pipe on the above Models
- Kumar Bros USA sells Aftermarket parts designed to fit Above equipment
- Includes: 1 x Muffler Exhaust Pipe 1 x Exhaust Gasket 1 x Exhaust Seal 2 x Spherical Stud 2 x Spring 6 x Bolt
- Replaces Part Number: 3610236, 1262599, 7520079, 7044274, 3610184, 7041789, 7518984
- Offer is for Replacement Ex Pipe on the above Models
- Kumar Bros USA sells Aftermarket parts designed to fit Above equipment
- Compatible With Polaris models: Rzr Pro S, Rzr Pro Xp, Rzr Rs1, Rzr Turbo 4, Rzr Turbo R, Rzr Turbo S, Rzr Xp 1000, Rzr Xp 4 1000, Rzr Xp Turbo, Rzr Xp4 Turbo - verify fitment in description or Additional Details.
- OEM Number: 1262390
- Order Includes: 1x Exhaust Spark Arrester
- Dimensions: Length: 116.6 mm - 4.6 in, Width: 63.3 mm - 2.5 in, Inner Diameter: 53 mm - 2.08 in
- Fitment Verification: Please review the description and images to ensure correct fit.
- Compatible With Polaris models: Rzr Pro S, Rzr Pro Xp, Rzr Rs1, Rzr Turbo 4, Rzr Turbo R, Rzr Turbo S, Rzr Xp 1000, Rzr Xp 4 1000, Rzr Xp Turbo, Rzr Xp4 Turbo - verify fitment in description or Additional Details.
- OEM Number: 1262390
- Order Includes: 1x Exhaust Spark Arrester
- Dimensions: Length: 116.6 mm - 4.6 in, Width: 63.3 mm - 2.5 in, Inner Diameter: 53 mm - 2.08 in
- Fitment Verification: Please review the description and images to ensure correct fit.
- 【Part number】Replace for 3610184
- 【Application】Compatible with 2015-2020 RZR 900 (All Models), 2016-2020 RZR 1000 "S", 2014-2020 RZR 1000 XP (All Models), 2016-2020 RZR Turbo (All Models), 2018-2020 RZR Turbo "S", 2020 RZR Pro XP, 2018-2020 RS1
- 【Quality】It is a replacement part with reliable and tested quality
- 【Service】If you have any questions, please feel free to contact us
- 【Note】Make sure your part number & model both match listing before purchase
- [Precisely Fit] This Exhaust Manifold Gasket fits for Polaris RZR 900 All Models 2015-2020, for Polaris RZR 1000 "S" 2016-2020, for Polaris RZR 1000 XP All Models 2014-2020, for Polaris RZR Turbo All Models 2016-2020, for Polaris RZR Turbo "S" 2018-2020, for Polaris RZR Pro XP 2020, for Polaris RS1 2018-2020; OE Number:3610184
- [Manifold Seal Benefits] Helps provide a tight seal where the exhaust manifold mounts to the engine block, prevent exhaust leaks and prevent dirt and debris from entering the valve train for optimal performance.
- [Exhaust Manifold Gasket Function] Durable construction provides a tight seal, preventing exhaust leaks in high temperature working condition.
- [Easy to Operate] Our engine Exhaust Manifold Gasket well prevented gas leakage, direct replacement use. Requires no Drilling.
- [Package List] 1 Pcs Exhaust Manifold Gasket
- Order Includes: 1 x Exhaust Gasket Seal
- Compatible with Polaris models: Ranger XP 900 2013-2019 / RZR XP 4 1000 2014-2021 / RZR XP Turbo 2016-2021 / RZR XP 1000 2014-2021 / General 4 1000 2017-2021 / General XP 4 1000 2020-2021 / Ranger XP 900 2013-2019 / Ranger Crew 900 2014-2016 / Ranger Crew XP 900 2017-2019 / RZR XP 1000 2014-2021 / RZR XP 4 1000 2014-2021 / General 1000 2016-2021 / General 4 1000 2017-2021 /XP 1000 2020-2021 / XP 4 1000 2020-2021 / Ranger Crew 900 2014-2016 / Ranger Crew XP 900 2017-2019
- Note: It Will NOT Fit On Crew 900 Diesel Models
- Exhaust Gasket Seal OEM Part Number: 3610184
- We strongly suggest comparing the posted picture to the unit(s) that needs to be replaced.
- Fitment: RZR RS1 2018-2022, RZR XP 4 1000 2014-2022, RZR XP 1000 2014 2015 2016 2017 2018 2019 2020 2021 2022, General 1000 2016-2022, RZR 1000 60 Inch EPS 2017-2020
- Fitment: General XP 1000 2020-2022, RZR 1000S4 2019-2020, General EPS 2019-2020, General 4 1000 2021-2022, RZR 64 XP4 1000 2021-2022, General XP4 1000 2021-2022, General 1000 DLX ABS EPS 2019-2020, RZR 1000 60 Inch All Options 2016
- High quality 53Cr21Mn9Ni4N (21-4N) steel material, durable and efficient, good working condition
- Advanced technology to improve intake and exhaust efficiency
- Quality Assurance! If you are not satisfied with our products, we accept all of the return, replacement or refund requests
The Ultimate Buying Guide for Your RZR 1000 Exhaust System
Upgrading the exhaust system on your Polaris RZR 1000 is one of the best ways to boost performance and change the sound of your ride. This guide helps you pick the perfect exhaust.
Key Features to Look For
When you shop for an RZR 1000 exhaust, several features really matter. Think about what you want the exhaust to do.
- Performance Gains: A good exhaust helps your engine breathe better. Look for systems designed to increase horsepower and torque across the RPM range. Some exhausts focus on top-end speed; others improve low-end grunt for climbing hills.
- Sound Profile: Do you want a deep, aggressive rumble or a quieter, more moderate tone? Manufacturers offer different mufflers. Read user reviews to see how loud the exhaust actually is in person.
- Weight Savings: Stock exhausts are often heavy. Aftermarket systems, especially those using lighter materials, can shave off pounds. Less weight means better acceleration and handling.
- Spark Arrestor Inclusion: For riding on public lands, a built-in or included spark arrestor is often required by law. Make sure the system you buy meets local regulations.
Important Materials Matter
The material used dictates the exhaust’s lifespan, weight, and sound.
Stainless Steel (304 and 409)
Most high-quality exhausts use stainless steel. 304 stainless steel is the premium choice. It resists rust and corrosion very well, even when exposed to mud and water. 409 stainless steel is cheaper but might show surface rust over time. Both handle high engine heat excellently.
Titanium
Titanium is the lightest and strongest material available. It offers maximum weight savings and produces a very distinct, often higher-pitched sound. However, titanium systems cost significantly more money. They are usually chosen by serious racers.
Factors That Improve or Reduce Quality
Quality isn’t just about the metal; it is about how the parts fit together.
Welding Quality
Look closely at the welds. Strong, clean TIG welds indicate superior craftsmanship. Poorly welded joints can crack under the constant vibration and heat of off-roading. High-quality systems are often fully welded, not just spot-welded.
Baffle Design and Packing
The internal baffles control sound and flow. A well-designed baffle improves exhaust flow while managing noise levels. Some systems use fiberglass packing inside the muffler. This packing eventually breaks down, making the exhaust louder over time. Check if the muffler is serviceable (meaning you can repack it).
Fitment and Installation
A quality exhaust bolts right up to the stock mounting points. If installation requires bending pipes or drilling new holes, the quality of the manufacturing is lower. Good systems are designed for easy, direct replacement.
User Experience and Use Cases
How you use your RZR dictates the best exhaust choice.
Trail Riding and Recreation
If you ride primarily on trails with friends, a moderate sound level is best. You want good performance without deafening your passengers or annoying other riders. A stainless steel slip-on muffler often provides the perfect balance of sound and power increase.
Dune Riding and Racing
Dune riders and racers prioritize maximum airflow and minimum weight. Full exhaust systems (header pipe included) are usually preferred here. Since noise regulations are often less strict in open racing environments, louder, high-flow options are common.
Mudding and Water Crossings
If your RZR spends a lot of time submerged, material quality is paramount. Choose 304 stainless steel or titanium. These materials resist corrosion much better than cheaper mild steel or lower-grade stainless alloys.
10 Frequently Asked Questions (FAQ) About RZR 1000 Exhausts
Q: Will a new exhaust void my RZR 1000 warranty?
A: Generally, performance upgrades like exhausts do not automatically void the entire factory warranty. However, if the exhaust causes a failure in an engine component, the dealer may refuse to cover that specific repair under warranty.
Q: Do I need a fuel controller (like a tuner) after installing a new exhaust?
A: For simple slip-on mufflers, often no. For full systems that change the header pipe, a fuel controller is highly recommended. It ensures the engine runs efficiently and prevents running too lean, which can damage the engine.
Q: Is a full system better than just a slip-on muffler?
A: A full system (header pipe and muffler) offers the best performance gains because it optimizes the entire exhaust path. A slip-on is easier to install and cheaper but offers smaller power gains.
Q: How much louder will the exhaust be?
A: This varies greatly. A mild slip-on might add 5-10 decibels. A full race system can add 15-20+ decibels, making it significantly louder than stock.
Q: How long does a high-quality stainless steel exhaust last?
A: A good 304 stainless steel exhaust, if properly maintained, can last the lifetime of the RZR, resisting rust and corrosion effectively.
Q: What is a “header pipe”?
A: The header pipe is the first section of pipe that connects directly to the engine’s exhaust ports. Replacing this part is key to improving flow over the stock restrictive setup.
Q: Can I tune the exhaust sound myself?
A: Some aftermarket mufflers allow you to change internal baffles or add/remove packing material, which lets you fine-tune the volume and tone.
Q: Will this exhaust help with heat management?
A: Yes. Aftermarket systems often use thinner-walled tubing and better materials, which can help dissipate heat away from the vehicle chassis and the rider more effectively than the heavy stock unit.
Q: Are ceramic coatings worth the extra cost?
A: Ceramic coatings help keep the heat inside the exhaust pipe and away from surrounding components. They also look great and make cleaning easier. They are a worthwhile upgrade for high-heat applications.
Q: Do I need to remove the heat shield from the stock exhaust?
A: When installing an aftermarket system, the old heat shields are usually removed. New systems either come with their own specific heat shields or do not require them due to the material choice.